Computer Control Automatic Professional Rotogravure Printing Machine with BOPP and CPP

• Customization: Available
• Certification: CE
• Condition: NEW
• Model NO.: ASY-200E
• System Supported: Windows2000
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Printing Interface: USB2.0
• Applicable Material: Stickers, Film, Paper, Plastic
• Arrangement Position of Color Groups: Combined Gravure Press
• Usage: Flexible Packaging Gravure Printing Machine
• Feeding Mode: Web Gravure Printing Machine
• Automatic Grade: Automatic
• Color & Page: Double Faced Multi Colors
• Structure: Rotary Type Printing Machine
• Printing Color Number: 7 Colors
• Heating Power: 147 Kw (21 Kw X 7)
• Diameter of Paper Core: 3 Inch
• Tension Range: 3~100kgf
• Transport Package: Container
• Trademark: Newsun
• Origin: Ruian
• HS Code: 8443170090
• Production Capacity: 10sets/Year

Product Description

Computer Control Automatic Professional Rotogravure Printing Machine with BOPP and CPP

Usage characteristic

This machine is suitable for continuous multi-color printing on rolling materials in good printing performance such as BOPP, CPP, PET, PVC shrink film, Nylon, PE, Paper and other similar film materials broadly applied for all types of super-quality printed matters.

Printing material 

OPP	15-60um	PVC	25-65um
BOPP	15-60um	Nylon fiilm	15-50um
CPP	15-60um	PE	30-100um
PET	12-60um	Paper	30-80 gsm

Main Technical parameter

Printing color number	7 colors
Max. width of printing cylinder mounting	1300 mm
Guide roller width	1250 mm
Max. effective printing width	1200 mm
Machine inner body width	1600 mm
Max mechanical speed	220m/min
Max printing speed	200m/min
Horizontal ARC accuracy	±0.1mm
Printing cylinder diameter	Φ120mm-Φ350 mm
Max Unwinder Diameter	Φ800mm(outside type )
Max Rewinder Diameter	Φ800mm(outside type )
Diameter of paper core	3 inch
Tension range	3~100kgf
Tension control accuracy	±0.5kgf
Impression roller pressure	450kgf
Doctor blade transverse move range	±5mm
Length of hot air oven	1550 mm
Hot air blower	2.2 kw
Length of cooling air oven	300 mm
Cooling air blower	550 w
Max. temperature of drying	80ºC(Room temperature 20ºC)
Accuracy of temperature control	±2ºC
Max. oven wind speed	30m/s
Max air flow	3200m^3/h
Hot air return utilization rate	0~50%
Heating power	147 kw (21 kw x 7)
Total electric power consumption	About 209 kw
Current electric power consumption	About 147 kw
Power supply	3 phase X 380V X 50HZ, with grounding and neutral
Air consumption	0.8m^3/h
Weight	About 27000 kg
Overall dimensions	16300(L)×4200(W)×3200(H) mm
Machine color	Red-white (other colors as required)

Feature

1.The machine is 7 motor tension system, can achieve auto slicing and splicing without machine stop.
2.Inside rotation type double station turret structure.
3.Computerized horizontal ARC system with video inspection from KESAI company.
4.Fully automatic tension controller by PLC program from Siemens.
5.Pre-registration system to ensure easy registration, decrease material waste when machine begins.
6.Shaft-less pneumatic printing cylinder loading.
7.Pneumatic back pressure moving doctor blade, three side adjusting and double air cylinder pressure.
8.Sealed type oven, outside drying system, hot-air circulation system, auto constant temperature control system.
9.High-accuracy gear transmission box, adopting patented technique.
10.Heavy duty wallboard 60mm.

Specification

1.Unwinding
1.Inside rotation type double station turret structure, achieve auto splicing.
2.Double arm electric flip.
3.Two unwinding shafts are controlled by two siemens frequency motor.
4.Low Friction cylinder and dancing roller tension detection system.
5.The cut in the form of straight cutting knife cut. Splice three cylinder control.
6.Pre-roll drive system to ensure that the new material is automatically synchronized with the host speed, high-speed non-stop automatic slicing and auto splicing.
7.Automatic closed loop tension controlled by PLC program from Siemens
8.Reel with air shaft support and mounted on the rolling bearing and move flexible.
9.Parameter with configuration

Unwind motor	5.5 kw	2 pcs	SIEMENS, GERMANY
Unwind frequency inverter	5.5 kw	2 pcs	YASKAWA,JAPAN
Low Friction cylinder		1 pc	FUJIKURA,JAPAN
Precision pressure regulator		1 pc	FUJIKURA,JAPAN
Max width of unwind	1200 mm
Max diameter of unwind	Φ600 mm
Reel horizontal adjustment	±20mm
Tension control range	3~100 kgf	±0.5kgf
Main bearing			NSK, JAPAN
Pneumatic components			AIRTAC,TAIWAN
Mainly low-voltage electrical			CHINT

2.In-feed unit
1).Double roll to roll-in type and couple hardness with softness.
2).Traction rubber roller controlled by cylinder.
3).Traction roller is drived by single Siemens frequency motor.
4).Low friction cylinders and dancing roller tension detection system.
5).Automatic tension control by PLC program from Siemens.
6).Parameter with configuration

In-feed motor	4 kw	1 pc	SIEMENS,GERMANY
In-feed frequency inverter	4 kw	1 pc	YASKAWA,JAPAN
Low Friction cylinder		1 pc	FUJIKURA,JAPAN
Precision pressure regulator		1pc	FUJIKURA, JAPAN
Main bearing			NSK, JAPAN
Pneumatic components			AIRTAC,TAIWAN
Mainly low-voltage electrical			CHINT
Steel roller	Φ130
Rubber roller	Φ130mm	(A) 70°--75°
Tension setting range	3~100kgf
Tension control precision	±0.5kgf

7)Feature
Mutual impression by steel and rubber roller to guarantee the stage tension;
Independent tension control for stable printing tension;

3.Printing unit
1. The main motor through the main shaft and elastic coupling and gearbox the power transmitted to each color, with a version of roller rotation. (patented technique)
2. Gearbox oil gear sealed invasion structure, clutch. (patented technique)
3. Printing cylinder is fixed by shaft-less pneumatic chuck, achieve printing cylinder changing high efficiency.
4. Manually adjust the lateral roller
5. Impression roll is swing arm type movement, synergy with guide roller, ensure film min changed when impression roll raised or down.
6. Doctor blade is pneumatic controlled, driven by a separated motor, it can be three directions adjustment: ( left-right / up-down / forward/back)
7. Adopting aluminum alloy guide roll after anode oxidation processing and in balance.
8. The ink circulation mode use pneumatic membrance pump.
9. Sealed oven, outside drying system, hot-air recycling circulation system, auto constant temperature control system.
10. Electric heating. natural gas, steam, as option.
11. Each color oven by centrifugal fan duct by waste discharge.
12. Electrostatic elimination brush for each printing station.
1. Structure: permutation and combination type, heavy duty wallboard thickness 70mm.
2. Priting cylinder install method: shaftless pneumatic conic mounting.
2.1. Cylinder size: dia.80mm×350mm.
2.2 Print cylinder support method: pneumatic conic topping with transverse scales.
3. Impressive roller:
3.1 Impressive method: rocking rod type pneumatic impression and adjustable
pressure.
3.2. Cylinder sizes: dia. 63mm×150mm.
3.3. Impressive rubber roller's hardness: Shao's A 70- 75 degrees.
3.4. Impressive rubber roller's sizes: dia.130 mm.
4. Component list

1	Printing station	7 GROUP
2	Oil soak sealing transmission box	7 PCS
3	Lateral manual adjusting device	7 SET
4	Impressing device	7 SET
	Impressing pneumatic cylinder	14 PCS
5	Adjusting roller device	7 SET
6	Impressing limiting device	7 SET
7	Doctor blade assembly	7 SET
	Pneumatic cylinder	14 PCS
8	Color-con	6 PCS
	Ball screw	6 SET
9	Ink feed device	7 SET
	Ink tray	7 PCS
	Pneumatically membrance pump	7 PCS
10	Electric cabinet and system	1 SET

5. Doctor blade structure: Strong pneumatic doctor blade with 3-axis
                                                3-directional adjustment.
5.1. Doctor blade to-and-fro quantity:+/-5 mm
5.2. Doctor blade method: Independent motor movement with speed regulation.
5.3. Impression method: pneumatic. Double cylinders of dia.50×25.Pressure adjustable.
6. Ink basin
6.1 Ink basin type: direct printing cylinder by rubber rolling immerge basin.
6.2 Ink basin vertical lift: manual hand wheel.
6.3 Ink basin component: stainless steel plate.
7. Ink supply method: pneumatic membrance pump for circulation ink.
8. Drying chamber outlet's cooling method: big angle wrapping water cooling
roller (overall type).
9. Guide roller dynamic balance experiment).
9.1 Component: top quality aluminum alloy.
9.2 Roller surface hardness: not less than HV 300.
10. Drying unit:
10.1 Monolithic racks, independent drying structure.10.2 Pneumatic door-type opened and closed oven is easy to path film. Cylinder 50 x 300
10.3 Single group automatic constant temperature control.
10.4 Electrical heating.
10.5 In-let air blowing adjustment.
10.6 Centralized waste air exhaust channel.
10.7 Drying method : far infrared power heating tube for hot air drying.
10.8 Drying system circulation: 2^nd air feedback hot air circulation.
Cooling oven
Component list

1	Drying station	7 PCS
2	Heating oven	7 PCS
3	Dryer temperature	80ºC
4	Material length in oven	1550 MM
5	Heating power	7 GROUP
6	Air blower	7 PCS
7	Plastic air duct	14 PCS
8	Temperature controller	7 SET

Parameter with configuration

Main driven motor	11 kw	1 pc	SIEMENS,GERMANY
Main frequency inverter	11 kw	1 pc	YASKAWA,JAPAN
Electric heating power	21 kw x 7
Man-computer interface			WEINVIEW,TAIWAN
PLC			SIEMENS,GERMANY
Main bearing			NSK, JAPAN
Pneumatic components			AIRTAC,TAIWAN
Mainly low-voltage electrical			CHINT
Diameter of printing cylinder	Φ120-Φ350mm
Dia. of impression roller	Φ130mm	(A) 70°-75°
Max. Impression pressure	450kgf
Doctor movement	±5mm
Doctor blade pressure	10~100kgf

Control switch and button

4.Out-feed unit
1) Double roll to roll-in type and couple hardness with softness.
2) Traction rubber roller controlled by cylinder.
3) Traction roller is drived by a Siemens frequency motor.
4) Low friction cylinder and dancing roller tension detection system
5) Automatic tension control by PLC program from Siemens.

Parameter with configuration

Out-feed motor	4 kw	1 pc	SIEMENS
Out-feed frequency inverter	4 kw	1 pc	YASKAWA,JAPAN
Low Friction cylinder		1 pc	FUJIKURA,JAPAN
Precision pressure regulator		1pc	FUJIKURA, JAPAN
Main bearing			NSK, JAPAN
Pneumatic components			AIRTAC,TAIWAN
Mainly low-voltage electrical			CHINT
Steel roller	Φ130
Rubber roller	Φ130mm	(A) 70°--75°
Tension setting range	3~100kgf
Tension control precision	±0.5kgf

Feature

1) Mutual impression by steel and rubber roller to guarantee the stage tension;

2) Independent tension control for stable printing tension.
 

5.Rewind unit
1) Inside rotation type double station turret structure, achieve auto splicing
2) Double arm electric flip.
3) Two rewinding shafts are controlled by two siemens frequency motor.
4) Low Friction cylinder and dancing roller tension detection system.
5) The cut in the form of straight cutting knife cut. Splice three cylinder control.
6) Pre-roll drive system to ensure that the new material is automatically synchronized with the host speed, high-speed non-stop automatic slicing and auto splicing.
7) Automatic closed loop tension controlled by PLC program from Siemens
8) Reel with air shaft support and mounted on the rolling bearing and move flexible.

Parameter with configuration

Rewind motor	5.5 kw	2 pcs	SIEMENS
Rewind frequency inverter	5.5 kw	2 pcs	YASKAWA,JAPAN
Low Friction cylinder		1 pc	FUJIKURA,JAPAN
Precision pressure regulator		1 pc	FUJIKURA,JAPAN
Max width of rewind	1200 mm
Max diameter of rewind	Φ600 mm
Reel horizontal adjustment	±20mm
Tension control range	3~100 kgf	±0.5kgf
Main bearing			NSK, JAPAN
Pneumatic components			AIRTAC,TAIWAN
Mainly low-voltage electrical			CHINT

 
6.Touch screen7.Auto Register Color system

ST2000E+ COLOR REGISTER CONTROL SYSTEM WITH VIDEO INSPECTION

Function: 
Horizontal control
Auto-address
Revers control(depend on machine)
Second printing control-best for some special jobs
Jobs save &load
Speed display and Chinese&English language
Error value display-very easy to know how much difference about register
Hard ware
 Industrial PC
 Control unit with single computer and high special integration IC inside ,response and calculating very quickly than other products.
 Optical sensor, very strong detection for color mark, especially for very  light color, Fast response speed, reduce wastage when increase speed
 Optical encoder, very high precision pulse output
 CAN BUS CABLE ,very strong expanding ability, currently error display, error correction and error affirm
Technology parameter:

Cylinder circumference	200-2000mm
Printing speed	10m/min-500m/min
Detection precision	Vertical:±0.01mm
Correction speed	Vertical:standard 1.0mm/sec.
Correction precision	Vertical:±0.01mm
Cylinder error correction	Vertical:±9.99mm
Alarm	Vertical:0.1-0.9mm;
Control precision	Vertical:±0.1mm
Pre-setting	Vertical:<10mm
Color mark horizontal	Vertical:±0.1mm
Power supply	AC220V±10% ,50HZ
Capacity	About 800W
Environment	Temperature: 0-40ºC, Humidity:20-80%RH( No dew)

8.Video Inspection
ST2000E+ COLOR REGISTER CONTROL SYSTEM WITH VIDEO INSPECTION
★ Technology Information of camera
Single CCD camera
Image pixel: 1,200,000.00
Max inspection: 75×100mm
 ★System function
Multi-display mode: full screen or half screen
Image capture mode: automatically and manually
System has self-study ability
Width parameter setting range ,suitable for more type press machine using
 ★Capability.
Available printing speed: 500m/m
Working temperature:0-40ºC
Video camera moving speed: 37mm/s

9.Electrical control box
Seven motor tension control system
10.Free Spare Parts

No.	Title	Spec & Code	Unit	Amount
1	High levels of whole rack pad		Set	1
2	Toolbox		Set	1
3	Rubber pressure roller	1200mm,1000mm	Pcs	14
4	Ink basin (tray)	1200mm,1000mm	Pcs	14
5	Pneumatic membrance pumps		Set	7
6	Scraper blade		Roll	1
7	Air Compressor	0.8m^3	Set	1
8	Cylinder adapter	Ф70mm Ф100mm	Sets	2
9	Static brush		pcs	9
10	Big meter display		set	1

 

Pre-sales issues

01. How to get in touch with us?

Call us directly 
Direct to the company: National Road 104, Songqiao Industrial Zone, Wanquan Town, Pingyang County, Zhejiang Province, China

02. How to answer technical guidance?

For some customers who need non-standard equipment, we will communicate with the company's relevant technical personnel according to the customer's specific requirements, taking into account the technical feasibility and production costs, and give customers solutions.

03. How to recommend products?

We have nearly 14 products in four series. We can also provide non-standard equipment production and new product development services according to customer requirements. According to the customer's requirements to be produced, the purpose of the product to be purchased, the environment, the purchase volume and other related conditions, we will recommend several cost-effective products for the customer to choose.

04. How to make a quotation?

Based on our company's research and development costs, production costs and customer purchases, we conduct calculations to determine the price of the product.
 

Problems in sale

01. About payment

After signing the contract, 30% of the total payment will be paid in advance, and the factory will accept the payment and pay the full amount of the machine for delivery.

02. About delivery time

About 45 working days after receiving the deposit (non-standard machine), the factory will re-decide whether to change the delivery date when the order is confirmed. The standard machine is generally within 30 working days after receiving the deposit

03. Order tracking

After the customer places an order, our company will send professional personnel to track the order and regularly report the production progress to the customer. Customers can check the order status on the official website (delivery query).

04. Product testing

During the production process, our company will adopt strict inspection process to ensure product quality. Through internal inspection, we ensure that the components produced by our company meet the technical requirements; through external inspection, we ensure that the components produced by our company are not subject to quality problems; and then pass the whole machine inspection to ensure that the mechanical equipment meets the technical production requirements .

05. Product packaging

Before the product is shipped, it will be packed in a strict vacuum plus bottom tray (wooden tray or steel tray)

06. Product Transportation

Products are generally shipped from Ningbo Port, China to the destination port by sea.
 

After sales question

01. Shelf life/warranty period of the product

The product warranty period is generally one year, and our company provides lifetime maintenance services. If the machine has quality problems, our company will help the customer to solve it through the following ways: a. Send spare parts to the customer. b. Remotely assist customers in maintenance. c. Notify our agent company to send personnel to the customer's factory for maintenance. d. Our company directly dispatches relevant personnel to the customer's factory for maintenance.

02. About transportation damage

In the process of product transportation, if product damage occurs, it is determined that our product packaging and reinforcement work is not in place, and our company will bear the corresponding losses.

03. About machine maintenance

We will contact customers on a regular basis on how to maintain and maintain the machine. For domestic customers, we will have a master to provide on-site service.

04. Problems during use

If there is any problem in the process of using the product, the customer can directly call or send an email to our after-sales department (24-hour hotline). The personnel of our department will respond immediately and make a decision on the response measures within 24 hours.