Fhqg-C Series Automatic High Speed Thermal Paper, Stickers, Laminates, Labels, BOPP, PVC, CPP, Pet Film Roll to Roll Gantry Slitting Cutting Rewinding Machine

Product Description

Product Description

Performance and characteristics

1. This machine is suitable for slitting and rewinding roll paper and adhesive label materials.

2. The unwinding adopts a shaftless hydraulic automatic feeding structure, two 5.5KW asynchronous servo motor drive control, Chongqing Bat DC motor correction, Chongqing Bat paper special ultrasonic tracking correction structure.
3. The main machine adopts 5.5KW asynchronous servo motor transmission structure, automatic taper tension control for winding, and surface curling mode in the center.
4. This machine adopts frequency conversion speed regulation to keep stable operation during acceleration, and it will stop automatically when there is no material;
5. Functions such as automatic meter counting and alarm when the number of meters is set;
6. The slitting device adopts a single-knife winding structure, and the slitting knife adopts a mechanical round knife made in Qingdao for slitting.
7. The waste material is sucked away and collected by a 5.5KW high-pressure fan 5.
8. The rewinding adopts A and B key bar type air expansion shaft structure, which is convenient for loading and unloading.

Specification

Model	FHQG-C1600
Max width of raw material	1600mm
Max diameter of unwind	1200mm
Max winding diameter	1200mm
Max machinery speed	500m/min
Max diameter of rewind	1200MM
Max slitting width	50MM
Weight of machine	8500KG
Total power	31KW
Overall dimension (L*W*H)	7300x4100x2300mm
Slitting material width	50-1600mm
Machine color	milky white (other colors are optional)
Applicable material	paper
Rewinding air shaft diameter	3″
Diameter of unwinding paper tube	3/6″
Correction accuracy	±0.2mm
Correction range	±50mm
Slitting accuracy	±0.2mm
Traction motor power	5.5kW
Winding motor power	5.5kW(2 units)
Unwinding motor power	5.5kW(2 units)
Maximum mechanical speed	450m/min (depending on the raw materials, the speed is 0-450 meters, the time is 60-120 seconds, and the speed is 450-0 meters, and the stop time is 30 seconds)

Description of the main parts

Unwinding section

Structure
1. The frame adopts solid wall panels, and the left and right movement adopts linear guide rollers.
2. Independent unwinding rack, shaftless hydraulic unwinding rack, no air expansion shaft, easy loading and unloading.
3. The unwinding rack can be rotated and swing hydraulically lifted as a whole, and the width can be adjusted by hydraulic pressure.
4. Chongqing bat paper special ultrasonic transverse correction mechanism.
5. Driven by asynchronous servo motor for unwinding tension, more stable tension and quality.
6. The tension is automatically controlled by PLC.
7. The unwinding shaft adopts self-locking mechanical shaft (3/6″).
Specifications
1. Unwinding diameter (Max) φ1200 mm.
2. Unwinding Shanghai Danma asynchronous servo motor 2 sets 5.5kw.
3. Unwinding Japan Yaskawa inverter 2 sets 5.5KW.
Features
1. Shaftless unwinding rack, fast and convenient to roll up and down.
2. With EPC to ensure neat rewinding.
3. The tension adopts vector frequency conversion and PLC automatically calculates the roll diameter to realize automatic tension. control, which makes the tension control of the material more scientific and accurate.
4. The motor's active unwinding enables a wide range of tension control, no residual torque, and high tension control accuracy.
 
Deflection adjusting roller and guide roller
Structure
1. The deviation adjustment structure is manual.
2. One end of the deflecting roller is fixed, and the other end is adjusted back and forth.
3. Both the deflecting roller and the guide roller adopt imported bearings.
Specifications
1. The diameter of the deflecting roller φ100 mm.
2. The length of the deflecting roller 1350 mm.
3. Deviation adjustment range ±50 mm.
4. Diameter of guide roller φ100 mmφ120 mm.
5.Guide roller length 1350 mm.
Features
1. Adopt the deflecting roller mechanism to adapt to different quality materials.
2. After the roller is dynamically balanced, the machine has no vibration source and runs smoothly.
3. The use of imported high-precision bearings makes the rollers stable at high-speed rotation and reduces the noise of the whole machine.

Traction drive
Structure
1. The transmission adopts motor and synchronous belt structure
2. The host is driven by 5.5KW Shanghai Danma asynchronous servo motor
3. Drive adopts 5.5KW Japan Yaskawa inverter
4. Synchronous belt drive
5. The active traction roller adopts steel roller structure
6. The rotating body adopts imported bearings
7. The active traction steel roller and the active rubber roller form an S-type transmission, the active traction steel roller and then the rubber roller
8. The main traction steel roller and rubber roller are driven by 5.5KW Shanghai Danma asynchronous servo motor
9. The compression method adopts cylinder control
10. Clamping cylinder specifications: SC80×25mm 2 pcs
11. The pressure roller adopts a rubber roller (specification: φ150×1850m) 1
12. The active steel roller adopts cross-chrome steel roller (specification: φ210×1850mm) 1
13. Active rubber roller (specification: φ210×1850m) 1
4-5. Slitting part
1. The circular knife slitting method, the linear speed of the circular knife is synchronized with the host, which can effectively protect the surface of the paper
2. The side material is blown by the exhaust fan in the slitting part
3. The round knife adopts Qingdao mechanical round knife, which can be adjusted arbitrarily 20 pairs
4. Upper round knife specifications (inner hole + outer diameter + thickness φ75×φ108×22mm) 20 pieces
5. Double-sided lower knife adopts inflatable structure, which can be adjusted arbitrarily
6. Lower knife specifications: φ80×φ105×30mm 20 pairs
7. Slitting accuracy: ±0.2mm

Rewinding parts
Structure
1. Adopt surface winding and center winding rewinding form, double inflatable shaft rewinding at the same time or single shaft rewinding
2. The rewinding inflatable shaft adopts 2 sets of pneumatic clutch
3. The rewinding air shaft does not move, as the rewinding diameter increases, the rewinding pressure roller moves horizontally, and the rewinding accuracy is high.
4. The rewinding shaft adopts key bar type air expansion shaft (3 inches 2 strips)
5. The winding motor uses 5.5KW Shanghai Danma asynchronous servo motor, a total of 2 sets
6. The drive adopts 5.5KW Japan Yaskawa inverter, a total of 2 units
7. Transmission mode: adopt synchronous belt structure
8. The unloading of the upper rewinding shaft adopts the form of automatic hydraulic unloading device 2 sets
9. Hydraulic cylinder specifications HSGB80×400 2 sets
10. The tension is automatically controlled by PLC
Pneumatic hydraulic system
1. This machine uses more pneumatic and hydraulic actuators, which are centrally operated by the panel and executed by solenoid valves. The degree of automation is higher and the labor intensity is reduced.
Electrical control system
1. Using man-machine interface, PLC centralized control, advanced technology
2. Man-machine interface, display and set the host speed, automatically increase the speed, automatically stop when the meter reaches the limit, and set the tension of unwinding and winding

Accessories
1. 1 set of hexagon wrench
2. 1 open-end wrench 22 X 24
3. 1 Phillips screwdriver
4. 1 flat-blade screwdriver
5. 1 oil gun

FAQ

Pre-sales issues

01. How to get in touch with us?
Direct to the company: Beside National Highway 104, Songqiao TownWenzhou, Zhejiang, China.
 
 
 
03. How to recommend products?
We have nearly 40 products in four series. We can also provide non-standard equipment production and new product development services according to customer requirements. According to the customer's requirements to be produced, the purpose of the product to be purchased, the environment, the purchase volume and other related conditions, we will recommend several cost-effective products for the customer to choose.

02. How to answer technical guidance?
For some customers who need non-standard equipment, we will communicate with the company's relevant technical personnel according to the customer's specific requirements, taking into account the technical feasibility and production costs, and give customers solutions.
 
04. How to make a quotation?
Based on our company's research and development costs, production costs and customer purchases, we conduct calculations to determine the price of the product.

After sales question

01. Shelf life/warranty period of the product
The product warranty period is generally one year, and our company provides lifetime maintenance services. If the machine has quality problems, our company will help the customer to solve it through the following ways: a. Send spare parts to the customer. b. Remotely assist customers in maintenance. c. Notify our agent company to send personnel to the customer's factory for maintenance. d. Our company directly dispatches relevant personnel to the customer's factory for maintenance.
 
03. About machine maintenance
We will contact customers on a regular basis on how to maintain and maintain the machine. For domestic customers, we will have a master to provide on-site service.

02. About transportation damage
In the process of product transportation, if product damage occurs, it is determined that our product packaging and reinforcement work is not in place, and our company will bear the corresponding losses.
 
 
 
 
 
04. Problems during use
If there is any problem in the process of using the product, the customer can directly call or send an email to our after-sales department (24-hour hotline). The personnel of our department will respond immediately and make a decision on the response measures within 24 hours.

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